Doobie wrote:
i am hoping its just that oil hasnt been topped up
mmarks never mentioned any engine probs and he was around for a while. Granted it's pretty rare for volvo lumps to loose oil but it does happen. Check the points I mentioned earlier. I had one moons ago that was clearly leaking and when I investigated, it was the oil level switch - £18 inc vat and that was it - job done!
Doobie wrote:
Will need to sort the breathers at some point soon so is there a how to or at least some pics or diagrams of where they are located ???
No not officially. It's not the most straight forward of jobs either but I don't do much car work and I managed it so you should be ok. Took me about 8 hours.
The pipes and stuff cost me £200 inc the PCV / breather box but you might not need to replace the pipes - I only did it because I'd had the breather valve blow and inside you could see it was caked with sludge all the way down the pipe. The PCV is located behind the engine inlet manifold so you'll need a long socket extension to get the nuts off the top of the manifold. There is one hidden under the power steering pump too which is a pain so you'll need another extension plus a universal joint to get it in there. The bottom nuts / bolts don't come all the way off - just loosen them and you can them lift the manifold off them. Before that though you need to remove the injector rail. There is a knack to doing this if you don't want it damaged. At the back of the injector rail are two screws that hold a metal plate on. Unscrew them and remove that plate (downwards if memory serves). Put the plate aside as it's fragile but it serves the purpose of holding the injectors into the fuel rail. Now you undo the fuel rail bolts on the manifold and then pull it off. It takes some effort as they're very stiff but it will come off eventually - some injectors will come out with the rail, others will stay in the manifold. Simply twist them around a bit to get them all out and stick them in the fuel rail before refitting - not the manifold. You'll also need to remove the valve from behind the air box. Be warned, they don't tend to fit in again very well so you'll want a (metal) cable tie around it to keep it tight when you reassemble.
Once the manifold is off, it's pretty straight forward to be honest. There is a pipe at the bottom of the PCV that drains oil back into the sump through the engine case. This hole in the case has a narrow pipe internally which can block very easily so a bit of attention with a coathanger to clean that out might be useful too.
Can't really remember much else about it to be honest. The volvo forums have a guide that I used which was very good and although the renault engine is different in many ways including the manifold, thankfully it still fits to the block with the same nuts and bolts in the same places. Here is a link to Jods PCV replacement on the volvo forums:
http://www.volvoforums.org.uk/showthread.php?t=46946What I would say is that you buy the PCV from a volvo dealer instead of a renault dealer. I paid £60 for it and volvo had them for peanuts I later found out. SAFRANEV6RXE may be able to do you a better deal though but even so he's buying from Renault in france so possibly not. The pipes are Renault only if you want them, none of the other volvo pipes or bits will fit (though interestingly the timing cover despite not being used on any volvos does have a volvo part number and logo inside).
Doobie wrote:
No fogs are ok... rhs is loose
Ideally you want the left 'dead' one like that because if you ever need a tow, thats where the towing eye screws in and they're a pain in the grass to remove. When I say dead, the foglights have two sections. A large and small. The large lights up, the small one is just decor and does nothing.
Doobie wrote:
scuttle ... if Saffles hasnt got one
Sorry I don't! The one that came from the one I broke recently had to be smashed out. Long story short, don't believe anyone who tells you the wiper arm assembly can be removed without removing the windscreen. You can remove the rivetted panel for manouvering space which in theory will allow it but I cracked the screen beleiving another safrane owner. It didn't matter as the wiper arm had seized onto the assembly and snapped anyway but I wanted it just in case. Unfortunately the scuttle suffered as a consequence because it got smashed to bits trying to rescue what I could for the wipers.
Doobie wrote:
so much to check steering is next
Whats up with it? If it's groaning and making a springy sound as you turn then thats the bearings in the shocks. Pretty easy to replace if you have compressors but the springs are massive compared to many cars so you have to be a bit careful with them (I had to cut through a compressed one once with a grinder - yea that was scary). Anyway let us know whats up with the steering and we'll try to talk you through it.
Safrane610 wrote:
Mine does like a drink of oil. Always has. Get the oil changed and keep an eye on it but hopefully nothing to worry about.
Interesting that you say that, we've had 3 and not one has lost a drop of oil. I've always checked the seals and sump plugs to make sure there are no leaks and they never seemed to burn it either.
Doobie wrote:
Finally i see there was some debate with regard to back boxes as i need one
http://www.ebay.co.uk/itm/281167340123?ssPageName=STRK:MEWAX:IT&_trksid=p3984.m1438.l2649 this is for a diesel but looks much like the original and only a few quid more than the cheapy one ... is it right the diesel exhausts are identical to petrols???
Not a clue I'm afraid. I've only ever replaced the exhaust once and bought the middle and back boxes together. Fitted them, car sprung another problem and was never put through an MOT as I knew it would fail and I couldn't repair the driveshaft gaiter myself so I dismantled the car instead. I still have both boxes brand new in the shed with 0 miles on them with an hours worth of idling
The car I dismantled recently also had a fairly decent set of boxes too so those got kept.. my missus's face:
SAFRANEV6RXE wrote:
Do 2.5 have twin pipes on the backbox?
No just a single pipe. It's fed over the rear passenger side wheel which flings water up onto it. Naturally as time goes by this is the weakest point and rusts away nicely. I remember repairing one at this point with a tin can, firegum and some metal cable ties